Chemical decontamination and cleaning technology is rapidly evolving to meet the increasing demands for efficiency, safety, sustainability, and regulatory compliance in refinery and petrochemical plants. These new decontamination solutions are transforming the way facilities manage refinery and plant turnaround and maintenance.
Plant operators must stay informed about these new solutions that reduce risks and minimize downtime. Let’s explore the top advancements every operator should be aware of, and why they matter.
Traditional solvent-based cleaning agents often fall short in complex systems where contaminants like pyrophoric materials, hydrocarbons, benzene, and H₂S are present. A key advancement lies in the development of patented, water-based chemistries designed specifically for industrial decontamination.
These advanced formulations are:
These chemistries, combined with tailored application techniques like Vapour-Phase, further optimize the cleaning process, enabling faster turnaround times and reducing operational risks associated with exposure to harmful contaminants like LEL and benzene and system cleanings.
In the past, cleaning meant shutting down an entire system, which came at a very high cost. Today, online cleaning technologies enable in-operation maintenance, reducing downtime and production losses.
These online cleaning solutions utilize advanced methodologies and equipment that dissolve internal fouling and residue buildup while the units remain in operation. This innovation is particularly beneficial during refinery turnarounds, where minimizing the time between shutdown and restart is critical.
Benefits for operators include:
Today’s industrial cleaning strategies must prioritize environmental responsibility while meeting operational needs. By embracing Environmental, Social, and Governance (ESG) principles, modern cleaning methods help facilities:
Chemical decontamination has entered the digital era. With integrated platforms and advanced planning frameworks, teams can streamline operations, reduce risk, and stay audit-ready by:
ZymeFlow’s engineered planning framework enhances workforce protection, streamlines collaboration, and ensures traceable documentation that meets regulatory requirements.
Plant operators can no longer afford to rely on outdated cleaning methods. When evaluating decontamination solutions providers, you should consider the following:
Whether you're managing a high-stakes turnaround or navigating stricter safety and environmental demands, you need a partner who understands the complexities of your systems and has the tools to optimize every phase of the process.
With over 35 years of proven results in the most challenging refinery and petrochemical environments, ZymeFlow combines engineered planning, patented chemistries, and field-tested digital tools to deliver safer, faster, and more compliant decontamination outcomes.
From custom solutions for complex units to online cleaning strategies and ESG-aligned practices, we help operators reduce downtime, mitigate risk, and future-proof their processes.
Let’s talk about what that looks like for your plant. Contact us today to explore a tailored decontamination strategy designed around your goals.